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Miata Service

Hindsight Is 20/20 (Part III) But Weirdly Distracting

Saturday, August 27, 2016

Read Part I and Part II first.

Wednesday morning I carefully peel off the blue painter’s tape. The windshield still looks a little low, but the gasket fills the gap in the corners. Donna took the afternoon off, so I took her home and drove back to work uneventfully, if you don’t count the weird look out the back through the magnifying squared off mirror.

After work about a mile from the Valve Store, on my way to the glass shop, I start to hear a slight whistle. What the heck could that be? Then I notice a thin line of black peek above the windshield header on the passenger side. As I’m cruising along at 45 MPH the line turns into a loop growing in size and starting to flap around like one of those inflatable wacky waving arm tube men, now, with whistling sounds. As I slow while approaching a stoplight, the flapping and whistling decreases until at around 20 MPH it stops. But of course as soon as I get back above 20 it starts all over again. To limit the distraction, after I’ve shifted into 3rd I drive along with my right hand up above the header holding down the gasket. I have no idea if that looks even remotely normal, but at least the whistling is stopped.

When I enter the shop, a fellow I haven’t seen before (the owner?) is there and he greets me with, “How you doing?” “Not good,” I reply, “My windshield still isn’t right.” He picks up a box and says, “I can fix that, got your new mirror right here.” I tell him, “That’s just the half of it. Come outside, I’ll show you.” He takes one look at the car and says, “The gasket has come unstuck. We’ve had a rash of that happen lately. Its the cheap glue they’re putting on them now.”

Now that the gasket is out of the channel I can see that the glass itself is still a 1/4 inch low all around the top, so I ask owner guy, “Is this the right piece of glass? When I blacked out the windshield surround on my previous similar car I had a hard time getting the vinyl under the gasket here at the top glass because it was way up here.” “Or considering your little mirror trick,” I say, “Maybe you lost the two blocks that support the bottom of the glass and put something else in there.” “Oh no,” he says, “Those two are in there. What I’ll have do is pull the window back off and cut a 1/4″ thick piece of rubber to place on top of them to lift the glass.” “Can you leave the car with us?”

So for the second time in three nights the CTBNL spends the night in the shop at B & B Glass.

to be continued…

Tagged: CTBNL, Miata Service, Rants

Hindsight Is 20/20 (Part II) And Squarely Magnified

Friday, August 26, 2016

Read Part I first.

Tuesday after work we drive back to the glass place and there is a silver Miata in the same spot as yesterday, so it is probably finished. We park the Sonata right next to it again. The sides and top of the windshield has a line of blue painter’s tape around them. I peel back a corner of the tape and there is the OEM (or an aftermarket replacement) gasket. That’s more like it. I go inside and give the guy a check for the work and he says, “Just leave the tape on until morning to let the sealant dry.”

We head back home in our little two car caravan. The first time I look in the rear view mirror it seems different, but I can’t place it. I shrug it off to the fact that I’m still adjusting looking through the 2 cross braces of the roll bar. The next time I glance at it, my brain registers that the view is seems magnified. By the third look I come to the conclusion that the mirror is not the same mirror that was on the car before I took it to them. It is too rectangular, it has square corners. Because at this point I was close enough to home, I figured I’d call them up and ask.

But first I wanted to pull up one of the pictures of the car I had taken over the weekend, just to be sure that that mirror was in fact not right. It wasn’t. I call up the glass place and say, “That’s not my mirror.” “Huh?” “The mirror you guys put back in the car is not a Miata mirror. It is too rectangular,” I tell him, “It looks like it belongs in that 1964 Ford Thunderbird that was in your lot.” Dude says, “Hold on, let me check.” When he gets back on the phone he tells me, “When they were removing my mirror they broke it, so they just put another one on it.” “That is not acceptable,” I say. “Don’t worry, I’m going to call Gerald Jones (the Mazda dealer in Augusta) right now and get you a new mirror.” “Just stop in after your work tomorrow and I’ll pop it on.”

Did they think I wouldn’t notice the random mirror?

to be continued…

Tagged: CTBNL, Miata Service, Rants

Hindsight Is 20/20 (Part I) With A Little Divot In It

Thursday, August 25, 2016

When we bought the CTBNL we knew it had several minor blemishes on the exterior. David was apologetic about those conditions, but he needn’t have been, the Emperor’s exterior had it share of scuffs, scratches, chips and dings, so we were used to overlooking minor surface imperfections.

The one thing that we did have trouble overlooking was a small stone chip in the windshield, about in the center, both horizontally and vertically. I thought if I gave it a few weeks I might be able to get used to it and it would ‘disappear’, but Donna said, “Why don’t you see how much it would be to fix?”

There are only a couple places in town that do auto glass, so I called one. I explained the problem as best I could and he said, “That sounds like a (I forget the term), we probably won’t be able to repair that. But bring it in and we’ll look at it to be sure.” The place is located on the busy south side of town and right after work would be peak traffic, so I really didn’t want do that. As it happens the other shop is a mere one block off of our usual route to and from work, so I decided to stop there instead and have them look at it.

Last Thursday we stopped at B & B Glass on the way home. When we get there, there is a guy in the office on the phone and he holds up his index finger, the universal sign of I’ll be with you in a minute. When he hangs up he comes out front with us, looks at the windshield and says, “That might be fixable, but we don’t do that. I can give you a guy’s number that will do it for you.”

Donna and I follow him back inside so he can get a piece of paper and he finishes the thought with, “Something that size and shape might not hold for long, he charges $50, but it is probably worth a try.” Not knowing, so out of curiosity I ask, “Well, how much is a new one?” “$250,” comes the reply. I look at Donna and say, “Why spend 20% of the cost of the new one on something that may or may not work?” She looks at me and then she looks at the guy and asks, “When can you do it?” He says, “Not tomorrow, how’s Monday?” Sounded good to us.

Monday morning, we drive two cars and we stop at the glass place. I toss the keys through the slot and hop in the Sonata. Work passes slowly, but it is finally done and we drive back to the glass place. As we get close we can see a silver Miata parked out front, good, must be finished. I park the Purple Whale right next to it and hop out to look. No chip, but when I look around the edges of the glass it just doesn’t look right. They’ve used some generic gasket, but worse still there are gaps in the two upper corners between the end of the gasket and the windshield frame. You can see the black sealant underneath. Not good.

So I walk inside and find the guy and tell him I’m not happy. He comes out with me and I point to the corners and tell him the gasket doesn’t even look like the right one. “We used the one that came with the glass,” he tells me. I say, “Either way, it looks like this glass has to come up further to the top and how about we get an OEM gasket?” “OK, can you leave it overnight?” “No problem,” I say, “Just keep it the shop or at least inside the fence.”

Did they think I wouldn’t notice the gaps?

to be continued…

Tagged: CTBNL, Miata Service, Rants

I Was Right, I Jinxed It

Monday, August 1, 2016

From the previous (Saturday) post:

And at the risk of jinxing something, we are now in the middle of the second round of high detergent Rotella T6 oil and it has been almost 4 weeks since the last check engine light.

Half a mile from home on the way to work this morning, the CEL illuminated. This thing must be set to come on at a certain amount of starts and then a certain amount of time from the triggering start because this is the exact same spot on the trip where it lit up the time before last.

Unlike that time, Donna didn’t tell me to turn around and get the Sonata, she asked, so I kept right on driving. Checked at lunch, it was my old friend P0012, so just reset the light.

Started down, went up, still up.
Miata Top Transitions since 06/25/15: 206
Tagged: Miata Service, Miatatude, Rants

Plenty of Pressure

Saturday, July 30, 2016

VVT Oil Pressure Warmed Up

Last Friday’s faux blueprint image is what I gave to the Valve Store’s Tool Room guys to fabricate for me. I wanted to check what kind of oil pressure I have been getting at the top of the valve cover at the VVT’s oil control valve. I was tempted to get a kit from Harbor Freight so I could check the pressure at the spot where the car’s gauge sender sits on the block as a start. If that was good I’d figure a way to check it at the top.

Before buying I decided to query the MMC to see if anyone had one I could borrow. I got a no, a no, a maybe and a yes, but I’d need my own hose and adapter to screw into the block. The maybe turned into a no, so I went with the bare gauge option. Looking at the engine diagram I noticed that the feed for the tube running along the top of valve cover comes through a solid metal line right from the same spot as the oil gauge sender. Because that spot is not easy to get to and I would need a hose, I opted to make an adapter to hook up to the end of the valve cover inlet line.

If I had good oil pressure at the top of the engine I was done, the P0012 issue would have to then be the actuator on the end of the cam shaft or the ECU. If it was bad there, I’d get a hose and check what it was at the sender location. If the pressure was good there the problem would be in that oil line somewhere, if it was bad there I’d have big problems, like engine bearing problems. How come I didn’t just rely on the cars oil pressure gauge you ask, well because it is just basically an idiot light in the shape of a gauge. It reads in the middle of the range if there is a mere 7psi of pressure present, it should be at least twice that at idle when warm and 40 & up at 3,000 RPM.

With a cold engine the gauge was shaking around 60psi at idle and once the car warmed up it settled in where you see it above, around 40psi. I have no idea how calibrated that gauge is, but I’m now comfortable saying that oil pressure is not the problem. And at the risk of jinxing something, we are now in the middle of the second round of high detergent Rotella T6 oil and it has been almost 4 weeks since the last check engine light. The ugly exhaust note above 4,000 RPM at heavy throttle is still there though, maybe it is totally unrelated to the VVT issue even though it seemed to go away when I had the oil control valve disconnected.

Tagged: Miata Service

Weekend Edition

Sunday, July 10, 2016

Friday we did the usual tandem commute to work and back. For the afternoon ride home there was a stiff headwind for most of the way and the temperature was in triple digits, so we really appreciated the A/C in the house once inside. About an hour after arrival it didn’t seem as cool as it should be, so I checked the thermostat. It read 79°. It was set to 74 and the fan was running, but because it was so hot outside we didn’t notice that the air coming out the vents wasn’t properly chilled. I called up the Air Conditioning & Heating place and they said they had a technician finishing up a job and we would be next in line. It was a little before 5:00 PM when I called and we had actual cold air blowing again by 6.

Saturday morning we woke up the A/C was still running to catch up and get the house down to normal, but shut off soon afterwards. We walked to a local Waffle House for a breakfast of a waffle and hash browns. Trust me when I say the only time to try crossing busy Pine Log Road and not risk death is 6:30 AM on a Saturday morning. In the afternoon I changed the Emperor’s oil and rotated the tires. I re-hooked up the wires to the oil control valve and cleared the P0010 code. I’ve decided to try Option III, another round of the Rotella T-6 high detergent oil because the folks on the forum have said that sometimes it takes multiple tries to clean out all the “gunk” out of the VVT system. We had lunch at home and then dinner out at Sonic with a friend (Hi Jackie)!

Sunday we had our usual bike ride to Ridgecrest Coffee Bar for their delicious breakfast panini and once we got home it was pretty much TV viewing for the rest of the day. Three and a half hours of the 9th Stage of the Tour de France followed by 1-1/2 hours of the Season 2 finale of Outlander which was immediately followed by 3.5 hours of the FRS – Tampa Bay Rays game. For dessert we caught a couple random and wildly varying shows on PBS.

Neither Friday nor Sunday we used a car. The Purple Whale went to North Augusta and back, while Miata never left the driveway on Saturday.

Tagged: FRS, Miata Service, Outlander, Tour de France, Whatever

P0010

Saturday, July 2, 2016

or: “A” Camshaft Position Actuator Circuit (Bank 1)1

After breakfast at Hardee’s and weekly grocery shopping at Krogers in the Sonata we came back home and got in the Miata for a drive. Before getting in I popped the hood and unhooked the electrical connection to the VVT oil control valve, disabling the system. As expected, as soon as I started the car the CEL came on, and stayed on.

Cruising out of the neighborhood the VTCS surge (formally the VVT kick) happened right around 3k RPM as expected and virtually disappeared after warmup as expected. What didn’t happen as expected was the ugly exhaust note at full throttle. Also missing was the slightly out of tune feeling at higher RPMs. My highly un-calibrated butt dyno reported that it was accelerating like a normal Miata, only with slightly less power. Although the less power thing might have been influenced by yesterday’s chart…

Part way through the drive, as Donna was buying some fresh peaches at a local stand, I jumped out and reconnected the wire to the VVT system. Sure enough, as I accelerated away briskly the annoying sound and sluggishness returned. When got back home, I dropped Donna off and did one more set of runs down a local street, one connected and one not just to be positive.

Well, that confirmed it, the culprit is in the VVT system somewhere. The only things left I can think of are the actuator on the camshaft itself, a lack of oil pressure to the system or it is in the ECU itself, all of which are above my meager skills. This leaves two options; 1) take it to a professional or B) disconnect the system and live with the CEL on all the time.

Started up, went down, still down.
Miata Top Transitions since 06/25/15: 189

1.Back in the garage when I read the fault code, instead of the P0012 I expected it was a P0010. Another VVT related code, but the obvious one when pulling the wires off the valve to disable the system.
Tagged: Miata Service
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